Expert Aerospace Consultants in the fields of Electrical, Mechanical, Thermal, Systems, Safety Engineers, Material Science and more.
Top Consultants in Electric Aviation
Success is also about knowing which mistakes we cannot afford to commit, and which we cannot afford to commit again. Let us save you some time!
Skills: Battery CVE & Structural Design & Certification.
Companies: Lilium, Volocopter, Formula CE & more
Skills: Electric Propulsion Systems Design, Rule Making & Certification.
Companies: Electrivertic, Volocopter, BMZ & more
Skills: Polymer Matrix, Adhesives, Characterisation
Companies: Lilium, NASA, NIA, Photonik & More
Skills: Design for Assembly, Manufacturing, & Testing
Companies: Lilium, Airbus, & more.
Skills: Battery Testing, Thermal Runaway , EMI.
Companies: Batch2, TÜV SÜD & More
Skills: EWIS network design, EMI shielding, COTS.
Companies: Wisk, Joby, Lilium, Honda & More
Skills: Integration, Structures, Human Factors.
Companies: Volocopter, Frauhofer, Airbus & More
Skills: EV & Battery development, Integration & flight testing.
Companies: Lilium, Millor Battery & more
WHERE HAVE OUR CONSULTANTS WORKED?
WHAT CERTIFICATION SPECIFICATIONS CAN WE SUPPORT WITH?
 SC-VTOL |
 SC-LIGHT-UAS |
 CS-23 |
 CS-25 |
 CS-27 |
 CS-29 |
Services
SOME PEOPLE CAN 10X THE OUTPUT OF AN AVERAGE PERSON
WE CALL THEM EXPERTS
Of combined EVTOL & Electric Aviation experience.
Of combined aerospace experience.
Consultants who understand aerospace know that perfect design is not when there is nothing more to add, but when there is nothing more to take away.
WHAT ARE OUR CORE CROSS-FUNCTIONAL SKILLS?
ELECTRIC PROPULSION & BATTERY DESIGN
Certification Plan Definition, V&V Plan, Interface Definition and Integration. Mechanical, Thermal, Electrical & Thermal Runaway Design, Testing and Characterization. BMS (SoC algorithm with multiple and discimilar logical and physical methods. HV/LV Loads Analysis. Protection Coordination.
Applicable Standards: DO-160G, DO-311A, UN34.8, UL94, MIL-HDBK-781A, MIL-HDBK-419A, ED-328, MoC3-SCVTOL, DO-297 (for integration).
TECHNICAL STRATEGIC PLANNING
Expert guidance in aligning cutting-edge aerospace technologies with long-term business objectives. This includes technology roadmapping, certification-oriented development strategies, and integration of emerging technologies into viable product pipelines. We help organizations de-risk technical decisions, optimize R&D investment, and create actionable plans that bridge engineering, certification, and market readiness.
SYSTEMS ENGINEERING & CERTIFICATION
Certification Plan Definition, V&V Plan, Interface Definition Certification Plan Definition (for Type Design Systems), Integrated Modular Avionics (IMA) Integration, Functional Block Decomposition, Block Base System Engineering for optimisation and trade studies, Environmental Zonal Document, ICDs, FHA, System Safety Analysis (PASA-PSSA / ASA-SSA).
Applicable Standards: DO-160G, ARP-4754, ARP-4761, DO-254, DO-178, DO-297, AMC-20 & other AMCs/MoCs.
THERMAL DESIGN
Thermal management for high-power systems including cooling strategy, thermal runaway propagation avoidance & containment, and heat dissipation for batteries and electronics. Simulation and design support across system levels.
Standards: DO-311A, DO-160G, UN38.3, UL94, EASA-MOC3
ELECTRICAL DESIGN
Aircraft Load Sizing & Simulation under all power distribution scenarios. Busbar & Fuse Sizing. Protection Coordination. Bonding Network Design. Electrical Wiring and Connector Design (EWIS), Layout of failure conditions and risk mitigation strategies. Definition of validation and verification testing and more.
(Tools: ALTIUM & MATLAB)
Applicable Standards: IEC60664-1, MIL-HDBK-419A, ED-309, ED-312, ED-296, WHMA-A-620.
MECHANICAL DESIGN
Primary and secondary structural design solutions: 3D packaging, mount and enclosure design under static, dynamic (vibration and shock isolation) and crash loads, integration of lightweight materials (Iso and orthotopic), solid and fluid mechanics and more. Capable of supporting full product lifecycle from concept to certification + DFM. (Tools: NX, CATIA, Simcenter 3D, ANSYS, Star-CCM+).
Applicable Standards: DO-160G (Sections 7, 8), ED-328, AMC-20-29 and each respective Special Condition and Certification Spec.
WHAT ADDITIONAL SKILLS CAN WE OFFER?
AI IN AVIATION PROCESSES & REQ MGMT
Automation of multiple process and/or employee performance boosting based on Agentic AI tools for document creation (ICD, DDD, Test Requests, & more), requirements decomposition & validation, drawings check, compliance demonstration sumaries based on existing DDDs.
MATERIAL & PROCESS ENGINEERING
Material Mechanical, Thermal, Electrical and Electromagnetic Characterization and Material Cards. Process Definition. Review and Aproval of Type Design Data. Test Plan Definition and Determination of A & B Allowables. Testing methods for DSC, Advance Ceramic Materials, Phase Change Materials, Organic to Ceramic Decomposition, Coatings, adhesives, sealings & more..
Applicable Standards: MIL-HDBK-17-1F, MMPDS, AMC-20-29
ELECTROMAGNETIC COMPATIBILITY DESIGN
Conducted and Radiated Electromagnetic Protection Design & Testing. EMI filtering and shielding, Failure Rate Calculation and Reliability Determination (Tools: ALTIUM, MATLAB)
Applicable Standards: IEC60664-1, MIL-HDNK-419A, ED-309, ED-312, ED-296
MANUFACTURING PLANNING FOR NEW PRODUCT INTRODUCTION
Support in DFx (Design for Manufacturing, Design for Testing, Design for Assembly), process design, tooling, work instructions, PFMEA, and industrial readiness to ensure products are manufacturable, testable, and ready for efficient, high-quality production from prototype to ramp-up.
WHERE CAN WE APPLY OUR EXPERTISE?
 ATA-18 Vibrations (H) |
 ATA-20 (EWIS) |
 ATA-24 E-Power |
 ATA-26 Fire Protection |
 ATA-42 Avionics |
 ATA-51 (M&P) |
 ATA-53 Fuselage |
 ATA-57 Wings |
 ATA-61 Propellers |
 ATA-71 EPU |
 ATA-78 Bat-Exhaust |
DOA Processes |
TO WHAT EXTENT CAN WE APPLY OUR EXPERTISE?
The whole Integrated Development Product According to ARP-4754
|
AIRCRAFT Req Ident, design & Validation |
Validate |
Integrate |
AIRCRAFT Testing, DFM & Verification | |||
|
Decompose Req |
SYSTEM Req Ident, design & Validation |
Validate |
Integrate |
SYSTEM Testing, DFM & Verification |
Verify Reqs | |
|
Decompose Req |
ITEM Req Ident, design & Validation |
Validate Integrate |
ITEM Testing, DFM & Verification |
Verify Reqs | ||
|
Decompose Req |
DETAIL DESIGN DEVELOPMENT |
Verify Reqs |
How it Works: 4 Simple Steps…
Contact us
Schedule a Discovery Meeting for us to understand your needs. Check the Certification Specifications, Cross Functional Skills and the fields in which we could apply our expertise for you to have an initial idea of the scope of support we can provide in electric aviation. An NDA here is advised.
Let us prepare something…
Considering your needs and our skills, we prepared 2 options.
1. We provide an offer of the most suitable consultant at an hourly rate
2. We provide an offer on a work package basis where we allocate the resources necessary to deliver the expected result, with the expected quality and the expected time.
Depending on the complexity of the topic, an in-depth study might be needed with the customer to properly size the solution. This is especially true for the implementation of AI process automation or AI role performance boosting.
Analyse and Tune
We exchange feedback and comments on the proposal and fine-tune it to your needs and our available resources.
Paper Work
Align on the Statement of Work / Contract while securing each other’s IP, payment terms, expected tasks or deliverables and insurances.